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The homeowners in Phoenix were facing a significant issue with their home's foundation. They noticed horizontal cracks forming on the exterior foundation walls, a common problem resulting from the oxidation of rebar within the concrete stem walls. This oxidation process causes the rebar to expand, leading to spalling and splitting of the concrete. Left unattended, these cracks could compromise the structural integrity of the home.
The homeowners were concerned about the escalating damage and sought a solution that would not only address the current cracks but also prevent future ones. They reached out to Arizona Foundation Solutions, renowned for their expertise in stem wall repairs across Phoenix, Tucson, and Tempe, to evaluate the problem and propose a lasting solution.
Project Evaluation
Design Specialist Greg conducted a thorough inspection of the property, identifying the primary issue as the oxidation of rebar due to moisture ingress. Traditional repair methods, such as patching, epoxy injections, and standard rebar replacement, were discussed. However, these methods were deemed temporary fixes, as they often fail to prevent further oxidation and cracking over time.
After the Project
Arizona Foundation Solutions implemented their innovative Concrete Stem Wall Repair System using the Heavy Concrete Stem Wall Patch. This system is specifically designed to address the root cause of stem wall failures, providing a reliable and cost-effective solution for residential properties.
Key Benefits of the Repair System:
Longevity: Unlike traditional methods, the system prevents future oxidation and cracking, ensuring the durability and safety of the building for years to come.
Cost-Effective: The system offers a more affordable solution compared to industrial methods like electrical cathodic protection systems, which are costly and impractical for residential use.
Proven Results: The system has been successfully applied in numerous homes across Phoenix, Mesa, Gilbert, and nearby areas, delivering consistent and reliable outcomes.
The project concluded with a satisfied homeowner, confident in the longevity and stability of their foundation. Arizona Foundation Solutions' commitment to quality and innovation was evident throughout the process, from the initial assessment by Design Specialist Greg to the skilled execution overseen by Foreman John.
Repair 41 linear feet of concrete stem wall foundation on the home. We began by chipping out the existing failed concrete to fractured rock and 1" behind the existing rebar. We replaced the rebar, coated the rebar with Ion blocking epoxy, and patched the concrete. Understanding what is a stem wall is crucial as it forms a critical part of the foundation. This stem wall repair ensures the durability and stability of the structure. For those wondering, what is a stem wall? It is the part of the foundation that extends from the footing to the floor of the structure, playing a vital role in the overall integrity of the building.
The owners of this single family ranch style home notice a large crack in the master bedroom concrete slab when replacing flooring. The concrete slab crack was successfully repaired and the concrete divot will be backfilled.
After the installation of the DecoShield concrete sealer, the driveway, patio, and pool deck were transformed. The previously mismatched and stained concrete now showcased a consistent and beautiful finish that not only boosted the home’s curb appeal but also provided robust, long-lasting protection. The homeowners were thrilled with the results, as their outdoor spaces were revitalized and ready for entertaining.
The Installation Process
Under Eddie’s supervision, our team followed the 4-step DecoShield process:
Surface Preparation - We used a specialized etching solution to prep the concrete, ensuring the sealer would adhere properly.
Power Washing - The entire area was thoroughly power-washed to remove any dirt, oil, or debris, and left to dry.
Application of Tinted Sealer - Multiple coats of the DecoShield sealer were applied, adding a uniform tint and protective layer to the concrete surfaces.
Final Sealing Coat - To finish, we applied a final sealing coat that enhances durability and provides UV stability.
Benefits Realized
The DecoShield concrete sealer transformed the home’s exterior by:
Minimizing visible stains and creating a cohesive, visually appealing finish
Protecting the concrete from Arizona’s harsh weather, moisture, and chemicals
Ensuring durability with a UV-stable, chip-resistant seal
Offering a range of color options that complemented the home’s design and landscaping
The homeowners now have a revitalized outdoor space that they can be proud of, ready for pool parties, family gatherings, and more. Arizona Foundation Solutions’ DecoShield process delivered both beauty and protection, creating a more inviting and resilient home environment.
The stem wall at the Phoenix home began to flacking and cracking. This was due to the rebar becoming oxidized and weakening the concrete around it. We came in and installed our patented non-ferrous composite.