Leading Foundation Repair Contractor in Eagar, AZ

In the bustling city of Eagar, Arizona, residents and business owners alike rely on stable, level concrete surfaces to support daily activities and infrastructure. But when concrete slabs shift or settle, they can cause significant problems, including cracked slabs, uneven walkways, and damaged foundations. The PolyLevel® Injection Foam process provides an innovative, long-lasting solution to restore these surfaces quickly and effectively.

Context

In one recent project, a homeowner in Eagar began to notice visible signs of stress in their carport’s concrete foundation. The issues were subtle at first, with slight cracking in the laundry room slab and minor separation of the baseboards. However, these early signs of trouble quickly evolved, revealing a deeper issue: the soil beneath the home’s foundation had settled, causing movement in the concrete slab and undermining its structural integrity. Left untreated, the problem could compromise the stability of the entire structure, leading to costly repairs.

The Solution: PolyLevel® Injection Foam

PolyLevel® Injection Foam was the perfect solution to address this concrete settlement. Unlike traditional methods, such as mudjacking, which adds weight to already-compromised soil, PolyLevel® is a lightweight, high-density foam that provides powerful lifting capabilities without additional stress on the underlying soil. This technology involves injecting two liquid polymers that react and expand to fill any voids beneath the concrete, lifting and stabilizing the slab in the process.

Key Advantages of PolyLevel® for Concrete Leveling

Lightweight but Strong: Weighing only 4 lbs. per cubic foot, PolyLevel® reduces additional soil compression risks.

Quick Curing: Full load-bearing capacity is restored in as little as 30 minutes after injection, minimizing downtime for the homeowner.

Waterproof & Inert: The material will not wash away, even during heavy rains, and won’t leach harmful chemicals into the environment.

Noninvasive Installation: PolyLevel® is injected through small holes that are easy to patch, preserving the aesthetics of the concrete surface.

Application Process

When the homeowner contacted us for a consultation, we performed a comprehensive site assessment to determine the extent of the settlement issue. After measuring the affected area — approximately 269.5 square feet — our team recommended PolyLevel® as the ideal solution for lifting and stabilizing the concrete slab.

The PolyLevel® injection process was straightforward. Our technicians drilled small, dime-sized holes into the sunken concrete areas. Through these ports, we carefully injected the two-part polymer, which immediately began to expand, filling voids beneath the slab and raising it to the desired level. Thanks to our expert technicians and the precise control afforded by PolyLevel®, we were able to halt further slab movement, stabilize the soil, and restore the original position of the concrete with minimal disruption to the surrounding area.

Results

In just a few hours, the carport, laundry room, and other affected areas were restored, and the homeowner was once again able to enjoy the peace of mind that comes with a stable foundation. The cracks in the slab closed, the baseboards returned to their original position, and the laundry room floor was level once more.

The PolyLevel® Difference in Eagar, AZ

Using PolyLevel® for concrete leveling and lifting not only offers immediate results but also provides a sustainable, cost-effective alternative to traditional concrete repair methods. With the ability to penetrate deep into the soil, this geotechnical solution ensures lasting stabilization that can support both residential and commercial applications. Whether it’s a sinking driveway, an uneven sidewalk, or a compromised foundation, PolyLevel® effectively addresses a wide range of concrete repair needs in Eagar and across Arizona.

In Eagar, Arizona, a growing problem had developed with the concrete sidewalks outside a residential property. The heavy Arizona clay soil had begun to shift due to years of compaction and the dry climate, causing the sidewalks to sink and crack, while contributing to noticeable drywall cracks in the home. Uneven, sinking slabs had become not only a safety hazard but also a source of concern for the homeowner, whose home was increasingly showing signs of structural stress. To add complexity, the affected area spanned 257 square feet of concrete, and several hundred feet of cracks were in need of repair and reinforcement.

Recognizing the urgency, the homeowner sought a solution that would minimize downtime, provide a lasting fix, and avoid the extensive demolition often associated with traditional repair methods. That’s when PolyLevel® injection foam technology presented itself as the perfect solution, capable of lifting and stabilizing sunken concrete while strengthening the underlying soil.

The Solution:

After evaluating the property, Arizona Foundation Solutions determined that PolyLevel® injection foam could address the sidewalk settlement problem quickly and cost-effectively. This cutting-edge solution provides a lightweight, durable, and waterproof means of lifting sunken slabs by injecting a structural-grade geopolymer beneath the concrete. Not only is PolyLevel® highly effective for leveling concrete, but it also stabilizes the soil below, helping to prevent future settlement.

In this project, the application involved 257 square feet of PolyLevel® foam injection, supplemented by 150 feet of NexusPro joint sealant and 27 feet of NexusPro crack repair to ensure a durable, weather-resistant result. The team also prepared for additional stabilization by deep injecting the PolyLevel® foam, which would enhance the load-bearing capacity of the soil up to 20-30 feet below the surface. This is especially important for soil with low load-bearing properties, which is common in Arizona’s diverse landscape.

Execution:

The repair began with small, strategically placed drill holes in the affected concrete slabs. These holes allowed for precise injections of PolyLevel®, which rapidly expanded up to 15 times its initial volume, lifting the sidewalks to a safe, level position. By adjusting the density of the foam in real-time, technicians could control the lift to just the right height, accommodating the homeowner's specific needs. As PolyLevel® worked its magic, it also filled voids and spaces created by soil erosion, effectively reinforcing the ground beneath.

Once the foam cured—within 30 minutes—the team applied NexusPro crack repair along the sidewalk’s major cracks and sealed the joints using NexusPro joint sealant, which flexes with seasonal soil movements and helps prevent water from seeping into cracks, thus minimizing future soil erosion and slab settlement.

Results:

The result was a completely level, smooth sidewalk and surrounding concrete that restored both functionality and appearance to the property. By using PolyLevel® injection foam, the homeowners were able to avoid the cost and disruption of complete concrete replacement, while knowing their sidewalks and foundations had the strength to withstand Arizona’s unique soil conditions.

With the PolyLevel® injection completed, the concrete sidewalks were immediately load-bearing, and the homeowner could walk across the surfaces within minutes after the repair. Cracks in the home’s drywall are now on the watch list, with the expectation that they will stabilize over time as the foundation rests on a more secure surface.

The Advantages of PolyLevel® for Concrete Lifting and Leveling:

Fast Curing: Concrete slabs are ready for use just 15 minutes post-injection, minimizing disruption to daily life.

Durable and Lightweight: PolyLevel® foam provides powerful lifting action without adding excessive weight to weak soils.

Eco-Friendly and Stable: PolyLevel® is inert and does not react with soil or leach chemicals, offering a long-lasting, environmentally responsible solution.

Customizable Application: With adjustability in foam density, PolyLevel® can be fine-tuned for varying levels of lift and soil stabilization.

Non-Invasive and Cost-Effective: The process requires only small, minimally invasive drill holes and avoids the mess of traditional concrete repair methods.

By choosing PolyLevel® injection, Arizona Foundation Solutions delivered a sustainable, efficient, and reliable solution that enhanced the homeowner’s property value and safety, proving that not only can this method lift and level concrete, but it can also stabilize the soil to prevent future issues.

When the Smiths noticed cracking drywall in their dining room and shifting baseboards in their carport, they knew it was time to call in the experts. Their home, nestled in the picturesque hills of Eagar, AZ, had shown signs of foundation settlement before, but recent changes made it clear that the problem had returned. The Smiths were concerned that the foundation issues, if left unaddressed, could cause more severe structural damage. That’s when they reached out to us, Arizona Foundation Solutions, for a permanent, reliable fix.

Step 1: Diagnosing the Root of the Problem

Upon our arrival, we began with a comprehensive foundation inspection. We assessed the visible cracks, shifted baseboards, and any other symptoms of settlement in the home. It was crucial to understand what had led to these new issues, so we performed a manometer survey to map out how the soil had shifted beneath the house. Arizona’s soil is notorious for expanding and contracting with moisture fluctuations, and it seemed the Smiths’ home had once again fallen victim to these unpredictable changes.

Our diagnosis confirmed that parts of the foundation had indeed settled unevenly. The survey showed that moisture variation in the soil around the property had caused significant shifts, weakening the foundation’s ability to support the home evenly. The solution would need to be both thorough and durable, ensuring that the foundation would remain stable for years to come.

Step 2: Crafting a Permanent Solution

After analyzing the data, we knew that hydraulic push piers would be the ideal choice for this repair. These piers are designed to bypass the unstable soil, transferring the structure’s load to deeper, load-bearing strata where Arizona’s moisture changes have less effect. By driving these piers down to bedrock, we could create a new, solid foundation for the Smiths’ home.

Our team selected ICC-compliant piers with high-strength steel brackets that would connect directly to the foundation’s footing. This design would not only support the house but also provide flexibility to make any necessary adjustments to level the structure during installation.

Step 3: Installation Begins

With a clear plan in place, we began the pier installation process. We excavated access pits around the foundation where the piers would be installed, each roughly three feet wide, long, and deep. These small, precise pits allowed us to position the piers right where they were needed without disturbing much of the surrounding landscape.

Once we reached the foundation’s footing, our team secured the steel brackets to the concrete. Each bracket was carefully attached to ensure it could support the structure's weight while being anchored firmly to the piers. Using hydraulic force, we drove the piers deep into the soil, penetrating through the unstable soil layers until we hit a reliable load-bearing strata beneath. The push piers were then carefully locked into place, ensuring they could withstand future changes in soil moisture.

Step 4: Lifting and Leveling the Foundation

After all the piers were installed and secured, it was time for the hydraulic lifting process. Working with precise measurements, we simultaneously raised the foundation, carefully monitoring each pier’s position to maintain a smooth, even lift. Slowly but surely, the house returned to its original level, correcting the shifts that had caused stress on the structure.

Once we confirmed that the foundation was stable, we adjusted the pier heights as needed and removed the jacking hardware. The piers were then cut to size and left permanently in place, providing the Smiths’ home with a solid foundation and lasting stability.

Step 5: Restoring the Landscape

With the structural work completed, we turned our attention to the cleanup. Our team backfilled each pit and restored the landscape to its former condition. The Smiths were thrilled to see that there was no visible trace of the work left behind. The yard looked just as it had before we began, but with a crucial difference: their home was now secure on its new, reliable foundation.

Conclusion: A Foundation Built to Last

Thanks to our team’s expertise and the strength of hydraulic push piers, the Smiths’ home is now protected from future foundation settlement issues. With Arizona’s fluctuating soil conditions, choosing the right solution made all the difference. Now, the Smiths can enjoy their home without worrying about cracks in their walls or shifting baseboards.

By using durable materials and following a meticulous process, we provided a long-term solution that restored the home’s stability and gave the homeowners peace of mind. For anyone in Arizona dealing with similar foundation concerns, we’re here to offer effective, lasting solutions tailored to the unique challenges of our desert soil.

This isn’t just a repair—it’s a foundation built to last, ensuring that homes like the Smiths' can continue to stand strong against whatever Arizona’s soils may bring.