Prescott, AZ Installation of Concentric Piers 6.2021
Challenge
The Homeowners of this 1995’s family house reached out to us after seeing a few symptoms of foundation problems.
These symptoms of stress included:
- Cracks on the wall by the window
- Cracks by the door
- There is a settlement problem by the pool
Customers Goals:
The customer would like to address the foundation issues and sell the home.
Exterior Inspection: The exterior of the location was visually inspected. Items such as foundation cracks, exterior wall cracks, improper grading, type of structure, poor drainage, gutters or no gutters, bowed retaining walls, large trees close to the foundation and any type of obstructions that may or may not influence the repair process were noted and recorded.
Interior Inspection: The interior of the location was visually inspected. Items such as floor cracks, wall cracks, ceiling cracks, sloping floors, uneven counter tops, doors and windows that are out of alignment, cracked window glass and bowed walls were noted and recorded.
Manometer Survey: The manometer survey, also known as a floor survey, is a measurement of the differences of interior floor elevations. The flatness of the interior floor was measured using a highly accurate survey device known as a Manometer. The entire interior floor area was surveyed, and the elevations were recorded. These data points were then entered into a computer program that provides a topographical map showing the high and low elevation contours of the floor surface. This topographical map shows where the foundation is no longer level and shows where support and stabilization are needed. The floor survey also demonstrates whether any floor slab heave or settlement exists.
After examining the home and performing the manometer survey, Arizona Foundation Solutions believes the home could be experiencing foundation settlement at the north, east and western portions of the home as shown by the damage on the topographical map. The drop off in floor elevations on the topographical map is consistent with a foundation settlement pattern. Settlement can be caused by one or any combination of many factors including sub-grade saturation of moisture due to poor drainage, years of storm runoff, plumbing leaks, improper compaction, the lack of a proper foundation system, and/or (in most cases) natural earth movement.
A heave pattern is observed in the central/southern portion of the home as indicated by the higher elevation readings on the topographical map. This phenomenon usually occurs in areas where structures are built on expansive clays. Moisture from one or any combination of the following: storm runoff, poor drainage around the foundation, plumbing leaks and/or underground moisture sources will allow the moisture/vapor to accumulate underneath the foundation. The moisture then interacts with the clayey soils, causing them to swell. The clay soils take the path of least resistance and expand upwards and lift the foundation.
There are cracks in the floor slab. When the slab cracks all the way through, the separate sections can move independently of one another. This allows for severe damage to flooring and other signs of interior stress like pinched doors, drywall, and/or ceiling cracks.
The Foundation Performance Association (FPA) “Guidelines for the Evaluation of Foundation Movement for Residential and Other Low-Rise Buildings" were adopted to correlate acceptable and unacceptable distress phenomena with actual survey elevations. Deflection and Tilt calculations were performed and compared to allowable values. For this engineered analysis, the deflection of the slab (L/213) exceeds the allowable deflection limit of L/360. In addition, the tilt of the slab (0.51%) was less than the allowable tilt of 1.00%.
Solution
In order to finalize the preliminary repair plan, AZFS recommends that the homeowner hire a geotechnical Engineer to take soil samples in a way that accurately represents the soils on the property. This will help in determining any possible settling or heaving soils or both. Also, a soil sample will be required for the pool in order to design an accurate repair plan. The pool plumbing should also be pressure checked to determine if there are any leaks.
Arizona Foundation Solutions believes that the proper way to permanently stop the perimeter foundation settlement is to underpin the areas that are experiencing movement. Underpinning is the process of installing deep foundation elements called piles. Piles are engineered foundation supports that are driven down past the unstable soils and are then locked up into load bearing strata, which can support the loads that are transferred to them. Once the piles have been installed, they can be used to lift the perimeter foundation up to its Highest Practical Maximum. The piles should be spaced approximately six to eight feet on center and should start and stop near the hinge points of movement (exact spacing to be determined after load bearing calculations). In this case, the piles would be located at the north, east and western portions of the home. Once a soil report is completed the number of piles may change. The slab can then be treated by injecting a lightweight expansive polyurethane to fill existing voids and lift the floor slab. This is done by drilling small 3/8” holes in the slab after which polyurethane grout is injected directly under the slab to raise it up to its Highest Practical Maximum. Using the expansive materials will help prevent additional slab settlement by compacting the upper layer of soil as it expands. It appears from the information that we have that the footings are shallow and appears that the bottom of the footing is not below the frost line. This will cause frost heave which can result in a settlement and heaving cycle.
Arizona Foundation Solutions believes that the proper way to deal with foundation heave is by lowering and managing the moisture content of expansive clays that cause heaving. It is our recommendation to manage the moisture underneath the foundation through active soil depressurization. This process will remove existing moisture from the soil as well as new moisture from the expansive clays and will help bring the moisture content down to an optimal level using both convection and evaporation. This will mitigate future heaving of the clay soil and possibly allow existing heaving to subside. This process can take six months to several years to reach equilibrium. Minor movement may still occur, as the Moisture Level® System is intended to prevent significant and continual upward movement caused by moisture.
The Moisture Level ® System is designed to control the moisture of expansive clays that cause heaving under the home. If optimal results are not achieved with the Moisture Level® System including additional measures described below, more aggressive measures may be required. The manometer and foundation survey will act as a baseline to measure performance over time.
Composite interlocking can be performed to tie the broken pieces of the concrete together. The existing cracks will be cleaned, and non-parallel lines will be cut across the existing cracks. Next carbon fiber laminate stitches will be inserted into the non-parallel cuts and then the gaps will be filled with a 2-part poly. Finally, the crack should be ground smooth to minimize the differential. If done properly, this will allow the slab to function as one floating unit to help prevent the damages to flooring, ceiling and walls. If this is instead expansion joint separation, the joint should be cleaned, routed, and re-caulked with an expansive joint filler. A determination as to which repair is needed will be made on site once the crack is exposed.
